Cable insulation piercing connectors (IPCs) are specialized devices designed to create secure electrical connections without stripping insulation. They are widely used in power distribution, street lighting, and industrial systems for their efficiency and reliability. While standard IPCs work well for many applications, customization ensures they meet unique project requirements.
At WZUMER, we offer comprehensive ODM and OEM services, allowing you to tailor every component of your IPCs. Below is a detailed breakdown of our customization options.
Key Customization Options for Cable Insulation Piercing Connector
1. Electrical Performance
Voltage Rating: To match your system’s needs, choose from 0.6/1kV (low voltage), 10kV (medium voltage), or 20kV (high voltage).
Fire Resistance: Opt for flame-retardant materials for applications requiring enhanced fire safety.
Waterproofing: Select sealed designs for outdoor or high-humidity environments to prevent moisture ingress.
2. Material Selection
Body: Thermoplastic polyamide 66 reinforced with fiberglass ensures durability, UV resistance, and mechanical strength.
Connecting Bridge:
Copper Tinned: Ideal for high-conductivity copper conductors.
Brass Tinned: A cost-effective alternative for mixed-material systems.
Aluminum: Lightweight and budget-friendly for aluminum conductors.
3. Mechanical Design
Main & Branch Cable Compatibility:
Specify the cross-sectional range (e.g., 1.5–400mm²) for both main and branch lines.
Choose left- or right-side branching to suit installation layouts.
Torque Nut & Bolt Configuration:
Single- or Double-Screw Designs: M8/M10 bolts in hot-dip galvanized steel (grade 8.8) or stainless steel for corrosion resistance.
Custom bolt lengths (e.g., 13mm, 17mm) to accommodate cable thickness.
Cable Terminal Caps: Optional caps for added insulation and environmental protection.
4. Aesthetic & Functional Customization
Color Coding: Identify circuits easily with color-coded housings.
Dimensions & Shape: Adjust the IPC’s size and form factor to fit tight spaces or unique enclosures.
Branding: Add your logo for OEM partnerships or promotional purposes.
Why Custom IPC Connectors Matter
Optimized Performance: Tailored materials and designs ensure compatibility with specific conductors (copper, aluminum, or hybrid).
Cost Efficiency: Avoid over-engineering by selecting only the features your project requires.
Future-Proofing: Custom IPCs adapt to evolving systems, reducing the need for replacements.
Applications of Custom Insulation Piercing Connectors
Renewable Energy Systems: Weatherproof IPCs for solar/wind farm connections.
Underground Grids: Corrosion-resistant designs for buried cables.
Smart Cities: Compact, fire-resistant IPCs for urban lighting and EV charging networks.
Why Choose WZUMER for Custom IPC Clamps?
✅ Advanced Manufacturing: State-of-the-art production facilities ensure precision and consistency.
✅ Rigorous Quality Control: Every IPC undergoes testing for dielectric strength, thermal cycling, and mechanical durability.
✅ End-to-End Support: From design to delivery, our team provides technical guidance and rapid prototyping.
✅ Scalable Solutions: Whether you need 100 or 100,000 units, we support bulk orders with competitive pricing.
Conclusion
Custom cable insulation piercing connector bridges the gap between generic solutions and project-specific demands. By partnering with WZUMER, you gain access to flexible design options, superior quality, and expert engineering support—all tailored to your exact specifications.
Ready to Order? Contact WZUMER today to discuss your customization needs and request a free sample!
